What is PU Concrete?
PU Concrete (Polyurethane Concrete) is an innovative material designed to address the limitations often found in conventional concrete. PU Concrete is a composite consisting of polyurethane resin as the binder and aggregates (typically quartz sand or other mineral materials). This combination produces a floor with superior durability, high flexibility, and the ability to withstand extreme conditions, making it the go-to flooring solution in various industrial sectors.
PU Concrete is created by mixing polyurethane, aggregates, and sometimes additives customized to meet specific needs. Polyurethane is a polymer known for its flexibility while remaining strong, and it hardens quickly after being applied. Once mixed, the material is poured and leveled over the desired surface, where it quickly dries to form a strong, durable floor layer.
Advantages of PU Concrete
High Mechanical Strength - PU Concrete is known for its ability to withstand heavy mechanical pressure, such as loads from industrial machinery or heavy traffic. It distributes the load evenly across the surface, reducing the risk of damage that commonly occurs with regular concrete floors. This makes PU Concrete extremely durable, ideal for facilities with intense activities.
High Chemical Resistance - One of the primary advantages of PU Concrete is its resistance to chemical attacks, including acids, alkalis, oils, organic solvents, and other corrosive substances. This quality is crucial for industries constantly exposed to chemicals, such as food and beverage processing plants, laboratories, and pharmaceutical industries. PU Concrete prevents the degradation or damage that other flooring materials often experience in chemical environments.
Extreme Temperature Resistance - PU Concrete has an excellent ability to withstand a wide temperature range, from very low to very high temperatures. It remains stable even at sub-zero temperatures (up to -40°C) without cracking and can also endure heat up to 120°C. As a result, PU Concrete is widely used in cold storage areas, food factories, or metallurgical industries that frequently operate under extreme temperature conditions.
Abrasion and Impact Resistance - The hard and durable properties of PU Concrete make it highly resistant to abrasion (wear and tear) and impact. Abrasion often occurs in areas subject to continuous friction or where heavy vehicles frequently pass. Additionally, PU Concrete has elastic properties that allow it to withstand impacts without cracking or chipping.
Anti-Slip Surface - PU Concrete often has a textured surface that can be customized, such as made rougher to prevent slipping. This is an essential feature in areas prone to liquids, such as industrial kitchens, food processing plants, or pharmaceutical facilities.
Easy to Clean and Anti-Bacterial - PU Concrete creates a smooth, non-porous surface, preventing dirt, dust, or liquids from seeping into the material. This makes PU Concrete flooring easy to clean, making it an ideal choice for facilities that require high hygiene standards. Moreover, its anti-bacterial properties make it perfect for facilities with strict sanitation requirements, such as laboratories or clean rooms.
Low Maintenance - Once applied, this material requires almost no special maintenance. Its resistance to various environmental factors gives PU Concrete a long lifespan with minimal maintenance costs, especially compared to regular concrete floors, which often require repairs or re-coating over time.
Due to its superior advantages over conventional concrete and other coatings, it’s no surprise that PU Concrete is increasingly favored by industrial businesses such as packaged food producers and cold storage facilities. In addition, several other industries are also well-suited for PU Concrete use, including:
- Food and Beverage Processing Industry
In food and beverage processing plants, floors are frequently exposed to chemicals, oils, water, and extreme temperatures. PU Concrete offers a flooring solution resistant to all these challenges, while its anti-slip and anti-bacterial surface makes cleaning easy and ensures hygiene. It also withstands rapid temperature changes, such as in areas that require quick cooling or heating. - Cold Storage Facilities
In cold storage facilities, PU Concrete is an ideal solution as it can withstand sub-zero temperatures without becoming brittle or cracking. Its elasticity is maintained in cold conditions, providing the stability needed for storing frozen foods, pharmaceuticals, or other products. - Pharmaceutical Industry and Laboratories
In pharmaceutical environments and laboratories, floors must withstand exposure to aggressive chemicals and strict cleaning processes. PU Concrete is highly suited for this application due to its resistance to chemical corrosion, ease of cleaning, and smooth, non-porous surface that prevents bacterial or dirt contamination. - Heavy Manufacturing Industry
In manufacturing, floors need to support the weight of heavy machinery, transportation equipment, and high worker traffic. PU Concrete, with its strong resistance to mechanical pressure and abrasion, provides the stability and durability needed. Additionally, its resistance to chemicals and oils makes it ideal for such facilities. - Parking Areas and Garages
PU Concrete floors are excellent for parking areas and garages, as they can withstand the weight of heavy vehicles and resist spills of oil, fuel, and other fluids that are common in such areas. Its non-slip surface also ensures user safety. - Chemical Industry Zones
In the chemical industry, PU Concrete offers superior resistance to chemical exposure that can damage conventional flooring. PU Concrete can withstand chemical attacks in both liquid and gas forms, ensuring a safe and clean work environment.
Using a strong and durable floor coating is an investment. So, it’s worth considering switching to PU Concrete from Coretex Chemical Solutions to replace your current flooring. We offer two PU Concrete product variants: MCretePU MF with a thickness of 3-6 mm and MCretePU HF with a thickness of 6-12 mm.
You can consult with us first by contacting our customer service at +62 813 1465 1625 so we can recommend the right product for your needs.
